SMS + SLS (Smart Load Sensor)

Ensure Machinery Operates Within Optimal Parameters with Groundbreaking Stress- and Load-Monitoring Solutions

Product Overview

ADI OtoSense' Smart Motor Sensor (SMS) + Smart Load Sensor (SLS)

The Smart Load Sensor (SLS) is a key component of the ADI OtoSense Solution, designed to revolutionize load monitoring across various industrial applications. Working in tandem with the Smart Motor Sensor (SMS), the SLS enhances the ability to predict and prevent potential failures through accurate load analysis. This synergy allows for a comprehensive understanding of equipment health, combining motor condition monitoring with load-induced stress factors, thereby offering a holistic predictive maintenance framework.

1055696234-011ce0e445c045bfeea8350efcd34dddb7719101661be7cef764f812a7ca9954-d

Features & Benefits

Choose an industry to learn more about the unique features and benefits of ADI OtoSense.

Advanced Diagnostics

Utilizes AI to detect early signs of equipment failure, ensuring timely maintenance.

High-Quality Data Analysis

Employs vibration, magnetic field, and temperature sensors to monitor motor health comprehensively.

Machine Learning Capabilities

Learns from operational data to improve fault prediction accuracy over time.

User-Friendly Interface

Offers an intuitive dashboard for easy access to critical insights, simplifying maintenance decisions.

Strategic Advantages

Supports maintenance and operational efficiency, reducing costs and extending equipment lifespan.

Production Continuity

Proactively detect motor anomalies in conveyors, mixers, and packaging, preventing downtime and maintaining production.

Product Consistency

Monitor motor performance to ensure consistent speed and torque, preserving quality in mixing and packaging.

Energy Optimization

Reduce energy use by monitoring motors in refrigeration, ovens, and mixers, minimizing operational costs.

Equipment Longevity

Detect motor issues in humid or corrosive environments, maximizing equipment lifespan and reducing replacements.

Safety & Traceability

Integrate motor data into systems to support food safety, ensuring consistent equipment operation and compliance.

Production Continuity

Proactively detect motor anomalies in conveyors, mixers, and packaging, preventing downtime and maintaining production.

Product Consistency

Monitor motor performance to ensure consistent speed and torque, preserving quality in mixing and packaging.

Energy Optimization

Reduce energy use by monitoring motors in refrigeration, ovens, and mixers, minimizing operational costs.

Equipment Longevity

Detect motor issues in humid or corrosive environments, maximizing equipment lifespan and reducing replacements.

Safety & Traceability

Integrate motor data into systems to support food safety, ensuring consistent equipment operation and compliance.

Operational Impact Calculator (ROI)

For a detailed understanding of how the Smart Motor Sensor can drive financial benefits for your specific industry, please visit our Operational Impact Tool (ROI Calc). Here, you'll find a comprehensive ROI calculator and case studies demonstrating the tangible savings and efficiency gains achieved by integrating the SMS into various operational environments.

How It Works

Simple to Deploy, 24/7 Condition-Based Monitoring

From reducing unplanned downtimes to extending machinery life, our sensors provide critical insights into your equipment's health.

Decorative technology vector demonstrating the Otosense product and a smartphone

Our Solutions

Configure the ADI OtoSense SMS using the iOS/Android app. Deploy the Smart Motor Sensor within minutes, even while your motor is still running.

Decorative technology vector demonstrating the Otosense product

Your Motors

Once the sensor is set up on the motor and is commissioned, the learning process has started. Leave sensor running during normal operation conditions.

Decorative technology vector showing screenshots of the Otosense product

Better Outcomes

View your alerts in the mobile app or the web dashboard. This allows you to prevent any electric motor failures.

Success Stories

Trusted by Experts

Explore transformative success stories from across industries. Witness how businesses have leveraged ADI OtoSense to achieve remarkable efficiency gains, reduce downtime, and enhance decision-making, inspiring you to explore the possibilities within your own operations.

Corbion-Logo-Transparent-BG-4

"With the technology of ADI Otosense, and in particular with the SMS, we manage to eliminate manual routes of predictive maintenance, guaranteeing the reading of data of critical equipment that are not always working."

Marçal Gotanegra

CMO Maintenance Manager

Photo of a Corbion employee
BuiltSpace logo

"Most predictive analytics solutions in the facilities industry depend on integration with building automation systems. OtoSense let’s building owners inexpensively remotely monitor critical motors without expensive wiring & system integration, and often when no BAS exists."

Rick Rolston

President and Founder

ADI-OtoSense-Testimonial-Headshot-Rick-Rolston-Updated
Bracke-Testimonial-Logo

"One of the major benefits of this sensor is that you don’t have to set alarm levels. This solution is self-learning. So, you don’t waste time on false positives, and you don’t have to deal with false negatives."

Joris Bracke

Directeur, Bracke EB Groep

ADI-OtoSense-Testimonial-Headshot-Joris-Bracke

Featured Resources

SMS Use Case for Food Market – SMS Helps Nissei’s Factory DX Initiative

Nissei, a Japanese soft-serve ice cream manufacturer, deployed the SMS for the homogenizer to avoid its unscheduled downtime. SMS delivers value for optimizing Nissei’s asset maintenance & equipment renewal plan.

Video of SMS Stator Winding Fault

What if you could accurately predict and diagnose a condition or failure in the winding before the cables and coils fail? You can now do this with the ADI AutoSense Smart Motor Sensor, the best-in-class solution for predictive maintenance.

Technical Article on Secure Predictive Maintenance for Electric Motors

In today’s factories, 14 million hours of unplanned downtime are lost due to system failures in the U.S. alone, resulting in the loss of billions of dollars. To prevent such events, factories typically use an expensive route-based approach.

Identified Fault Types

Sensing Interpretation at its Best

ADI OtoSense Smart Motor Sensor (SMS) is the most accurate solution on the market to sense and interpret your machine data. This is why we define ourselves as a sensing interpretation world leader. The SMS can detect the following failures:

Let's Transform Your Operations

Reach out to discover how ADI Otosense can transform your operations. It's not just about partnering with a solution provider; it's about embarking on a journey toward operational excellence and innovation. Let's explore this path together – your future in manufacturing starts here.