ADI OtoSense Smart Motor Sensor (SMS) Enables Predictive Maintenance Insights at Nissei Facility
Implementation
ADI OtoSense SMS helps continuously monitor homogenizers at Nissei’s Lake Biwa factory, so Nissei can take a proactive approach to maintenance and ensure efficient, high-quality production of its product. While traditional indicators like temperature and vibration anomalies can serve as precursors to imminent failure, the Smart Motor Sensor takes early intervention to the next level by comparing real-world data to an AI model of the system in its optimal operational state. This advanced approach ensures that problems are addressed well before they escalate, effectively averting operational disruptions. This approach also liberates technicians from the monotonous task of continuous monitoring. As a result, they can redirect their expertise towards resolving identified issues promptly and effectively, contributing significantly to overall operational excellence.
Overall, implementing the Smart Motor Sensor significantly boosted critical machinery uptime and continuous motor monitoring for peak performance, resulting in a substantial reduction in downtime.
ADI OtoSense Smart Motor Sensor Reduced Overall Costs
Reduce Downtime
Reduce Overhauls
Optimize Maintenance
Efficiently Manage Resources
Extend Lifespan
Optimize Efficiency
Improve Efficiency
Benefit of ADI OtoSense Smart Motor Sensor
Advanced Diagnostics for Prioritized Action Items
Identifies electrical and mechanical performance degradation
Supports maintenance prioritization via assessment of severity levels
Provides repair insights and recommendations
Cutting-Edge Sensing Technologies for High Quality
Multi-axis, wide bandwidth vibration sensors monitor mechanical health
Magnetic field sensors monitor electrical health
Temperature sensors monitor ambient and motor skin temperature
Machine Learning Creates Motor Models During Operation
Combines and interprets high quality, sensing data for higher reliability diagnostics
Creates automated, brand agnostic motor models.
Customized model for individual motor & the processes in which it is used
Yoshiro Murakami
Manager Presto Production Division
Nissei Co. Ltd.
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