Revolutionizing Europe's Leading Coffee Production: Enhancing Production Efficiency with ADI OtoSense Smart Motor Sensor
Implementation
In key coffee production plants across Europe, 80+ SMS units were deployed. The installation, commissioning, and learning process has been ongoing for two years. ADI OtoSense SMS was deployed in one of the top three factories in terms of annual coffee production, which includes a soluble area for green coffee covering roasting, extraction, evaporation, drying, filling and packaging processes.
A significant detection of a bearing fault on a critical motor underscored the importance of predictive intelligence systems. The SMS units on the critical ventilation system, driving primary air to dry coffee, identified the fault early. This early detection allowed the maintenance team to act promptly, avoiding costly motor replacement (€30,000) and production downtime (€20,000–30,000 per hour), resulting in substantial cost savings.
ADI OtoSense Smart Motor Sensor Reduced Overall Costs
Reduce Downtime
Reduce Overhauls
Optimize Maintenance
Efficiently Manage Resources
Extend Lifespan
Optimize Efficiency
Improve Efficiency
Benefit of ADI OtoSense Smart Motor Sensor
Advanced Diagnostics for Prioritized Action Items
Identifies electrical and mechanical performance degradation
Supports maintenance prioritization via assessment of severity levels
Provides repair insights and recommendations
Cutting-Edge Sensing Technologies for High Quality
Multi-axis, wide bandwidth vibration sensors monitor mechanical health
Magnetic field sensors monitor electrical health
Temperature sensors monitor ambient and motor skin temperature
Machine Learning Creates Motor Models During Operation
Combines and interprets high quality, sensing data for higher reliability diagnostics
Creates automated, brand agnostic motor models
Customized model for individual motor & the processes in which it is used
A Major Food/Beverage Manufacturer
Ready to Increase Your ROI?
Connect with ADI Otosense and discover the power of motor sensor innovation and advanced diagnostics. Choosing us means more than just a solution – it's the start of increasing your ROI. Reduce costly downtime, increase ROI, and leverage predictive maintenance for electric motors. Your path to operational success begins now.
Featured Resources
SMS Use Case for Pharmaceutical Industry
Read how a pharmaceutical manufacturer, subject to strict FDA regulations to ensure product quality, extends the life of a critical environmental conditioning turbine while avoiding unscheduled outages.
Video of SMS Rotor Fault
ADI OtoSense Smart Motor Sensor is a best-in-class, end-to-end predictive maintenance solution designed to address rotor faults. Rotor faults can significantly reduce the efficiency of the motor and compromise overall system performance.
Technical Article: Why Predictive Maintenance?
Read how implementing the ADI OtoSense Smart Motor Sensor (SMS) can increase productivity with software driven, secure predictive maintenance for electric motors.
