Automated insights for optimal productivity

ADI OtoSense™ Predictive Maintenance and Quality Control AI solutions turn sensing data into actionable insights to dramatically enhance productivity and efficiency.

Enhance your predictive maintenance

Scale across all your assets

Improve your quality control

Leverage powerful AI models

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Testimonials

Trusted by experts

At Mahle, we are focused on delivering a superior customer experience through our high performance eCompressors. OtoSense’ Quality Control enables us to meet our production growth targets by accelerating the quality control process, while operating at the same high level of excellence

 

Miguel Guillen

MAHLE Manufacturing Management, Inc.

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Trusted by experts

By offering us an end-to-end solution, from acoustic signal collection to the interface for classifying anomalies detected by machine learning, the OtoSense solution allows us to engage our line operators to improve system performance. This allows us to address new use cases, encouraging the adoption of the solution by workers on the line.

 

Antoine Leblanc

Expert Industry 4.0 Renault Group

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OtoSense Smart Motor Sensor

OtoSense Smart Motor Sensor monitors the health of low voltage electric motors. It provides diagnostics and severity level insights into nine different fault types and prescribes recommended actions to address any of these faults before failure occurs. These insights enable machinists to forecast maintenance cycles and avoid costly, unplanned downtime. OtoSense Smart Motor Sensor is a secure, reliable and scalable, condition-based monitoring solution backed by ADI.

Smart Motor Sensor

Turnkey hardware and software solution

Real-time monitoring of motor health reduces maintenance, operating and warranty costs. Analog Device’s predictive maintenance solution for low-voltage motors provides a complete solution capable of securely monitoring the motor and providing insights into the operation of the load.

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OtoSense Quality Control

OtoSense Quality Control functionality performs AI-driven, real-time, sensing interpretation at the edge to assess the quality of any product or process on a manufacturing production line. It quickly detects hidden defects enabling faster diagnosis and resolution which results in better quality, higher throughput. OtoSense Quality Control does not run in the cloud, but rather on industrial computers located next to production lines, truly at the edge. So your data is protected, private and owned completely by you, not OtoSense.

OtoSense Quality Control

AI-Sensing Interpretation Hardware Solution for Manufacturing Environments

Sebastien Christian, Product Line Director at Analog Devices, discusses how OtoSense Quality Control Solution uses sound and vibration to perform QC operations locally, in real-time. OtoSense Quality Control Solution delivers the meaning of data in real-time at the edge in manufacturing environments.

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Modular digital platform

Designed to be lightweight and at the edge

Other competitive offerings require powerful computers and more data to be sent to the cloud. ADI OtoSense can be customized and packaged to create turnkey solutions or deployed independently to complete any existing platform.

You can optimize and choose modules à la carte, aligning to your specific use case requirements. Apply in any number of environments and contexts. Deployable modules can be used in any existing environment – in a factory network, edge device or tablet.

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Decorative photo of a technology icon

Guard asset health

See the health score of the asset continuously. Increase uptime and improve quality and productivity by prioritizing machine maintenance based on criticality and cost.

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Improve efficiency

Monitor and collect information on an asset throughout its lifecycle. Be constantly aware if an event is a severe problem or nothing at all. Take action before faulty products ship to your customers.

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Augment your team

Supplement your team's  knowledge and help them make better and quicker decisions. Eliminate repetitive work and free them up to focus on more cognitive problem-solving tasks.

Next steps

Get results, scale your quality
control operations

01

Try

Contact us, share some data and your objectives, and we’ll come back to you with results within a week.

02

Prove

Set up a quick on-site deployment demonstrating the behavior of the system in production.

03

Deploy

The system is connected to the industrial automation and IT systems, ready for production.

Testimonials

Trusted by experts

Our relationship (with ADI) was built around AI and CbM. The “aha!” moment for us occurred when we realized their technology had the ability to both detect and diagnose very specific events with our pumps - not just vague areas of potential problems leaving us to connect the dots. This has helped us learn very quickly, and now we’re seeing the potential for faster and more energy-efficient, post-production testing because of it.

 

Georg Herborg Enevoldsen

R&D Director, Danfoss High Pressure Pumps

Trusted by experts

With the technology of ADI Otosense and in particular with the SMS, we manage to eliminate manual routes of predictive maintenance guaranteeing the reading of data of critical equipment that are not always working, we obtain very detailed and reliable information of the state of the machine, and we are more efficient with our maintenance staff dedicated to accurate diagnostic fault repairs.

 

Marçal Gotanegra

CMO Maintenance Manager at Corbion

Image of Marcal Gotanegra

Trusted by experts

At Mahle, we are focused on delivering a superior customer experience through our high performance eCompressors. OtoSense’ Quality Control enables us to meet our production growth targets by accelerating the quality control process, while operating at the same high level of excellence

 

Miguel Guillen

MAHLE Manufacturing Management, Inc.

Logo for Mahle Manufacturing Management

Trusted by experts

By offering us an end-to-end solution, from acoustic signal collection to the interface for classifying anomalies detected by machine learning, the OtoSense solution allows us to engage our line operators to improve system performance. This allows us to address new use cases, encouraging the adoption of the solution by workers on the line.

 

Antoine Leblanc

Expert Industry 4.0 Renault Group

Logo for Renault Group

Where data is born

Augmented by ADI

Analog Devices (ADI) is a global technology company dedicated to solving the toughest engineering challenges with breakthrough innovations that transform industries, impact humanity, and change the future. With 55-years of expertise in digitizing real-world phenomena, ADI is a proven leader in converting signals into actionable insights.

 

ADI is a trusted ally enabling over 100,000 customers to interpret the world by intelligently bridging the physical and digital with an unmatched portfolio of technologies that sense, measure, power, and connect.

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Find your solution

Find an OtoSense solution for you

OtoSense Smart Motor Sensor Trial Kit

Start a dialogue to unlock the power of real-time sensing interpretation.

OtoSense Quality Control

Tell us more about your applications and we'll get you started with a Quality Control trial.